Product Details:

ATLAS COPCO TC-4000-P-EIP-ES belongs to the PowerMACS 4000 multi-spindle tightening control platform. It is a high-performance main controller equipped with native EtherNet/IP interface and built-in Ethernet switch. The suffix EIP represents EtherNet/IP communication protocol for seamless connection with Rockwell automation control systems, while ES stands for integrated internal Ethernet switch to simplify local network wiring for multiple tightening spindles. The front panel carries a text display and operation buttons, allowing field operators to view network parameters, diagnostic information, alarm codes and tightening result records directly on site. Users can create tightening sequences, adjust torque and angle thresholds, inspect tightening curves, export historical fastening records and complete fault diagnosis through ToolsTalk PowerMACS configuration software. This controller can synchronously drive multiple Atlas Copco QST tightening spindles, making it ideal for high-speed multi-point fixtured fastening stations in mass production workshops. It adopts the proven Dynatork tightening algorithm to deliver stable and repeatable torque output, captures full tightening curves and archives all fastening data to achieve complete process traceability for quality audit. Redundant emergency stop safety circuits and embedded hardware PLC are integrated inside to satisfy strict safety standards for automated assembly lines. It supports high-speed real-time data interaction with upper PLC via EtherNet/IP, and also provides isolated digital I/O terminals for signal interlock and handshake with peripheral automation equipment. It is widely deployed on multi-axis fastening production lines that adopt Rockwell control architecture and require reliable industrial Ethernet connection.

Basic Parameters:

1. Compatible tools: PowerMACS QST multi spindle nutrunners

2. Max stored programs: configurable via software

3. Input voltage: 380‑480V AC, three phase, 50/60Hz

4. Power consumption: 500W

5. Mounting method: cabinet mounting

6. Communication: EtherNet/IP, built-in Ethernet switch, isolated digital input and output terminals

7. License levels: Standard, Advanced Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Local display for status and fault code inquiry

17. EtherNet/IP and Ethernet connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 5°C ~ +50°C

20. Protection grade: IP43

21. EIP stands for EtherNet/IP interface, ES means internal built-in Ethernet switch

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Spindle communication test

24. EtherNet/IP and Ethernet switch function test

25. Tightening function test

26. Display and button function test

27. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

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