Product Details:

ATLAS COPCO PF-4000-C-DN-HW belongs to the classic Power Focus 4000 platform. It is a compact single-channel tightening controller without front graphic display and keypad. C represents compact base variant, DN stands for integrated DeviceNet communication board, and HW denotes standard hardware revision. All tightening program creation, torque and angle parameter calibration, data backup and fault diagnosis have to be finished remotely via ToolsTalk PF software on external PC. This controller supports Tensor DS, Tensor ST, Tensor SR, Tensor STR, Tensor STB and ETX series electric nutrunners, delivering stable and repeatable precision fastening control for heavy and medium torque assembly processes. The onboard DeviceNet interface supports bidirectional high-speed data exchange with Rockwell PLC and upper MES systems, which helps users realize real-time tightening data upload and remote program management. It supports complete tightening curve capture and multiple standard tightening strategies to guarantee consistent assembly quality. It also reserves serial port and isolated digital I/O terminals for auxiliary signal interlock with automation equipment. It is widely used in automated fastening production lines adopting DeviceNet bus and requiring full fastening traceability.

Basic Parameters

1. Compatible tools: Tensor DS, ST, SR, STR, STB, ETX series electric nutrunners

2. Max stored programs: 128 sets

3. Input voltage: 100‑120V / 200‑240V AC, 50/60Hz

4. Power consumption: 280W

5. Mounting method: 19 inch cabinet mounting

6. Communication: DeviceNet, serial port, isolated digital input and output terminals

7. License levels: Bronze, Silver, Gold Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Support RBU rapid backup unit for fast program recovery

17. DeviceNet bus connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 0°C ~ +45°C

20. Protection grade: IP20 for controller cabinet

21. HW suffix indicates standard hardware revision with integrated DeviceNet card

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Tool communication test

24. DeviceNet bus communication test

25. Tightening function test

26. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

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