Product Details:

ATLAS COPCO 2102-S4-115R is a precision torque and angle sensor module built for the Power Focus 2100 controller series and matched with Tensor S4 servo electric tightening tools. The suffix 115R indicates it is the 115V AC single phase version, designed to deliver real time torque and angle feedback to realize closed-loop fastening control. It captures fastening curve data continuously during bolt tightening, and transfers measurement signals back to the host controller for judgment of OK or NOK results. It integrates signal processing circuitry and basic I/O interfaces, supporting stable data transmission for assembly quality traceability. This sensor is widely installed on manual tightening stations, robotic fastening cells and fixed fixture assembly lines. It adopts robust industrial construction with strong anti-interference capability, suitable for long-term continuous operation on mass production lines. It is commonly used for medium and low torque fastening points including automotive interior parts, door locks, small chassis components and electronic product assembly. Operators can review all historical fastening cycles through supporting software for quality audit and process optimization. Built-in circuit protection reduces damage risks caused by voltage fluctuation and signal surge. It can be used as original replacement spare part when the old sensing module fails.

Basic Parameters

1. Compatible tools: Atlas Copco Tensor S4 electric servo nutrunners

2. Matching controller: Power Focus 2100, Power Focus 2101 series

3. Input voltage: 115V AC, single phase, 50/60Hz

4. Measurement type: torque and angle synchronous detection

5. Mounting method: integrated mounting for tightening tool system

6. Communication: dedicated signal interface, isolated digital input and output terminals

7. License levels: Standard Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Real time signal feedback for closed loop control

17. Signal connection for remote parameter download, trigger control and real time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 0°C ~ +45°C

20. Protection grade: IP20

21. 115R stands for 115V single phase power version

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Power supply test

24. Torque and angle calibration test

25. Signal transmission test

26. Digital I/O handshake test

27. Surge protection function test

28. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

available stock.xlsx