Product Details:

ATLAS COPCO TCI300 is a compact tool control interface and tightening controller from Atlas Copco assembly solutions, designed for small and medium electric nutrunner systems. It serves as an economical standalone control unit for handheld servo tightening tools, delivering precise torque and angle regulation for discrete assembly operations. Users can set tightening sequences, torque limits, angle thresholds and speed profiles via dedicated configuration software. Each fastening cycle is fully logged locally, supporting complete traceability for quality audit. With a slim cabinet mount form factor, it occupies minimal cabinet space and suits manual workstations, robot end effector integration and small automated assembly cells. It integrates comprehensive built-in protection, including over torque, over speed, over current and thermal protection, to safeguard both the controller and connected tightening tool during continuous shift operation. It supports mainstream industrial communication options to exchange fastening results and trigger signals with PLC and MES, alongside isolated digital input and output terminals for tool start, ready status and fault handshake. It is widely adopted in automotive component assembly, electronics manufacturing and general mechanical assembly that demands stable and repeatable bolt fastening.

Basic Parameters

1. Compatible tools: Atlas Copco handheld servo electric nutrunners for compact control family

2. Max stored programs: configurable via software

3. Input voltage: 100‑240V AC, 50/60Hz

4. Power consumption: low to medium power for handheld tightening tools

5. Mounting method: cabinet mounting

6. Communication: optional industrial bus, isolated digital input and output terminals

7. License levels: Standard Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Local LED status and fault indication for quick on-site diagnosis

17. Bus connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 0°C ~ +45°C

20. Protection grade: IP20

21. TCI300 represents compact tool control interface controller

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Power supply test

24. Tool communication and tightening function test

25. Digital I/O signal handshake test

26. Protection function verification

27. Firmware compatibility check

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

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