Product Details:

ATLAS COPCO TC-4000-P-CC-ES belongs to the PowerMACS 4000 multi-spindle tightening control platform. It is a high-performance controller with control communication interface and built-in Ethernet switch. The suffix CC represents control communication, and ES stands for the integrated internal Ethernet switch, which simplifies local network wiring for multiple tightening spindles. The front panel is equipped with a text display and operation buttons, allowing field operators to check network parameters, alarm messages and tightening result records directly on site. Users can create tightening programs, adjust torque and angle parameters, view tightening curves, export historical data and complete fault diagnosis by using ToolsTalk PowerMACS configuration software. This controller can synchronously drive multiple Atlas Copco QST tightening spindles, and it is suitable for high-speed multi-point fixed fastening stations in mass production workshops. It adopts the mature Dynatork tightening algorithm to ensure stable and repeatable torque output, captures complete tightening curves and saves all fastening records to achieve full process traceability. Redundant emergency stop safety circuits are integrated inside to meet the strict safety standards of automated assembly lines. It supports reliable data interaction with upper control systems through the control communication port, and also provides isolated digital I/O terminals for signal interlock with peripheral automation equipment. It is widely used in multi-axis fastening production lines that require stable control communication and local network expansion.

Basic Parameters

1. Compatible tools: PowerMACS QST multi spindle nutrunners

2. Max stored programs: configurable via software

3. Input voltage: 100‑120V / 200‑240V AC, 50/60Hz

4. Power consumption: 520W

5. Mounting method: cabinet mounting

6. Communication: control communication port, built-in Ethernet switch, isolated digital input and output terminals

7. License levels: Standard, Advanced Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Local display for status and fault code inquiry

17. Control communication and Ethernet connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 5°C ~ +50°C

20. Protection grade: IP43

21. CC means control communication interface, ES means internal built-in Ethernet switch

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Spindle communication test

24. Control communication and Ethernet function test

25. Tightening function test

26. Display and button function test

27. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

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