Product Details:

ATLAS COPCO TC4000-P-ES is a member of the PowerMACS 4000 multi-spindle tightening control platform. It is a high-performance fixed-station controller equipped with a built-in Ethernet switch. The suffix ES represents the integrated internal Ethernet switch, which simplifies local network wiring for multiple tightening spindles. A text display and operation buttons are arranged on the front panel, allowing field operators to check IP parameters, alarm information and tightening result records conveniently. Program editing, curve review, data export and fault diagnosis can be finished remotely by using ToolsTalk PowerMACS configuration software. This controller can drive several QST tightening spindles synchronously, delivering stable and consistent fastening performance for mass production multi-point assembly. It adopts the mature Dynatork tightening algorithm to reduce the risk of fastener loosening, captures full tightening curves and saves all test data to achieve complete product traceability. Redundant emergency stop circuits are embedded inside to meet industrial safety requirements for automatic lines. Besides Ethernet communication, it provides isolated digital I/O terminals to realize signal handshaking with peripheral PLC and automation equipment. It is widely adopted on high-efficiency multi-spindle fastening stations in automotive and heavy manufacturing industries.

Basic Parameters

1. Compatible tools: PowerMACS QST multi spindle nutrunners

2. Max stored programs: configurable via software

3. Input voltage: 100‑120V / 200‑240V AC, 50/60Hz

4. Power consumption: 500W

5. Mounting method: cabinet mounting

6. Communication: built-in Ethernet switch, isolated digital input and output terminals

7. License levels: Standard, Advanced Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Local display for status and fault code inquiry

17. Ethernet connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 5°C ~ +50°C

20. Protection grade: IP43

21. ES stands for internal built-in Ethernet switch

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Spindle communication test

24. Ethernet switch function test

25. Tightening function test

26. Display and button function test

27. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

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