Product Details:

ATLAS COPCO TC-4000-P-PN-ES belongs to the PowerMACS 4000 control platform. It is a high-performance multi-spindle tightening controller with Profinet interface and built-in Ethernet switch. The suffix PN represents Profinet communication, and ES indicates the integrated internal Ethernet switch for convenient local networking of multiple spindles. The front panel carries a text display and operation buttons, so operators can view network parameters, alarm codes and tightening results directly on site. Users can edit tightening programs, review tightening curves and export historical data through ToolsTalk PowerMACS software. This controller can synchronously drive multiple Atlas Copco QST tightening spindles, suitable for high-speed multi-point fixed fastening stations in mass production. It adopts the Dynatork algorithm to achieve stable torque control, captures complete tightening curves and records all tightening data to realize full process traceability. It integrates safety circuits with redundant emergency stop relays to satisfy strict safety standards for automated production. It supports real-time data interaction with upper PLC via Profinet, and also reserves isolated digital I/O terminals for signal interlock with peripheral automation equipment. It is widely used in high-demand multi-axis fastening production lines.

Basic Parameters

1. Compatible tools: PowerMACS QST multi spindle nutrunners

2. Max stored programs: configurable via software

3. Input voltage: 100‑120V / 200‑240V AC, 50/60Hz

4. Power consumption: 520W

5. Mounting method: cabinet mounting

6. Communication: Profinet, built-in Ethernet switch, isolated digital input and output terminals

7. License levels: Standard, Advanced Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. Local display for status and fault code inquiry

17. Profinet and Ethernet connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 5°C ~ +50°C

20. Protection grade: IP43

21. PN stands for Profinet interface, ES for internal Ethernet switch

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Spindle communication test

24. Profinet and Ethernet function test

25. Tightening function test

26. Display and button function test

27. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

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