ATLAS COPCO TC52S-P-4240-0441 compact servo tightening drive with Profibus spare part Inquiry Product

Short Description:

ATLAS COPCO TC52S-P-4240-0441 compact single channel servo drive with Profibus for low medium torque electric nutrunners and automated bolt fastening.


Details

Product Details:

ATLAS COPCO TC52S-P-4240-0441 is the official full part number of the TC52S-P compact servo tightening drive under the PowerMACS assembly platform. The suffix P stands for onboard Profibus communication interface, supporting stable high-speed data exchange with PLC and upper MES systems through Profibus protocol. It is designed to drive Atlas Copco low and medium torque electric servo nutrunners for high-precision bolt fastening control. Operators can configure torque, angle, rotational speed and multi-step tightening sequences via dedicated Atlas Copco configuration software. All fastening cycle records are stored locally, supporting complete production traceability for quality audit, statistical analysis and continuous process improvement. It adopts compact cabinet mounting layout, occupying limited cabinet installation space and widely deployed in manual tightening stations, robotic fastening cells and small fixtured multi-spindle assembly stations. It integrates comprehensive hardware protection circuits including over current, over voltage, short circuit and over temperature protection to safeguard the drive and matched electric nutrunner under long continuous cyclic operation. Isolated digital I/O terminals are reserved for tool trigger, ready status and fault handshake signals. It is widely selected for automotive component assembly, electronic product manufacturing and general machinery assembly that requires compact single-channel fastening control and Profibus bus connection.

Basic Parameters

  1. Compatible tools: low and medium torque Atlas Copco servo electric nutrunners matching TC52 series

  2. Max stored programs: configurable via software

  3. Input voltage: 200‑480V AC, three phase, 50/60Hz

  4. Power consumption: compact capacity for low to medium torque fastening tools

  5. Mounting method: cabinet mounting

  6. Communication: Profibus, isolated digital input and output terminals

  7. License levels: Standard Supported Tightening Strategies

  8. Torque control with angle monitoring

  9. Angle control with torque supervision

  10. Dynatork prevailing torque compensation

  11. Yield point detection

  12. Fastener seating control Core Functions

  13. Batch counting and Poka-Yoke error proofing

  14. Statistical process value recording

  15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

  16. LED fault indication for quick on-site troubleshooting

  17. Profibus and digital interface connection for remote parameter download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

  18. Built-in EMC filter and surge suppression circuit

  19. Operating ambient temperature: 0°C ~ +45°C

  20. Protection grade: IP20

  21. P means integrated Profibus interface, 4240-0441 is the official full ordering and replacement part number

  22. Status: Discontinued original model, available as replacement spare part Test items before shipment

  23. Power supply circuit test

  24. Servo drive and tool communication test

  25. Profibus communication connection test

  26. Digital I/O signal handshake test

  27. Overload protection function test

  28. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm Profibus station address and tool torque range before ordering

This is from our current stock.

available stock.xlsx


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