Product Details:

ATLAS COPCO TC52S-I-4240-0442-80 is a complete part number version of TC52S-I compact servo drive within the TC52 family, fitted with native PROFINET IO interface to drive Atlas Copco low and medium torque electric servo nutrunners for precision bolt fastening. The suffix I represents PROFINET industrial Ethernet for stable high-speed connection with Siemens PLC and other mainstream industrial controllers, and 4240-0442-80 is the dedicated full part code for ordering and spare replacement. Operators can configure torque, angle, rotation speed and multi-step tightening sequences by professional Atlas Copco configuration software. Each tightening cycle will be recorded and saved locally, supporting complete production traceability for quality audit and process analysis. It adopts compact cabinet mounting with small footprint, convenient for installation inside control cabinets and widely used in manual assembly stations, robotic fastening cells and small fixtured multi-spindle stations. It is equipped with comprehensive protection circuits including over current, over voltage, short circuit and over temperature protection to protect the drive and matched tightening tool under continuous production load. Besides PROFINET IO, it reserves isolated digital I/O terminals for tool trigger, ready status and fault handshake signals. It is widely adopted in auto parts, electronic products and general machinery assembly which requires reliable PROFINET communication and stable repeatable fastening performance.

Basic Parameters

1. Compatible tools: low and medium torque Atlas Copco servo electric nutrunners matching TC52 series

2. Max stored programs: configurable via software

3. Input voltage: 200‑480V AC, three phase, 50/60Hz

4. Power consumption: compact capacity for low to medium torque fastening tools

5. Mounting method: cabinet mounting

6. Communication: PROFINET IO, isolated digital input and output terminals

7. License levels: Standard Supported Tightening Strategies

8. Torque control with angle monitoring

9. Angle control with torque supervision

10. Dynatork prevailing torque compensation

11. Yield point detection

12. Fastener seating control Core Functions

13. Batch counting and Poka-Yoke error proofing

14. Statistical process value recording

15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

16. LED fault indication for quick on-site troubleshooting

17. PROFINET connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

18. Built-in EMC filter and surge suppression circuit

19. Operating ambient temperature: 0°C ~ +45°C

20. Protection grade: IP20

21. I means integrated PROFINET IO interface, 4240-0442-80 is the official full part number

22. Status: Discontinued original model, available as replacement spare part Test items before shipment

23. Power supply circuit test

24. Servo drive and tool communication test

25. PROFINET communication test

26. Digital I/O signal handshake test

27. Overload protection function test

28. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

available stock.xlsx