ATLAS COPCO TC52P-4240-0410-81 high power single channel servo tightening drive spare part Inquiry Product

Short Description:

ATLAS COPCO TC52P-4240-0410-81 high power single channel servo drive for medium load electric nutrunners and automated bolt fastening.


Details

Product Details:

ATLAS COPCO TC52P-4240-0410-81 is the official full part number of the TC52P high power single channel servo drive under the TC52 Power Macs assembly system, used to drive Atlas Copco low and medium torque servo electric nutrunners for precision bolt tightening control. This unit does not come with a fixed built-in fieldbus interface, and users can install optional communication modules to match different host PLC systems on site. It delivers stable continuous high power output to handle repeated heavy cyclic fastening tasks on automated assembly lines. Operators can set torque, angle, rotation speed and multi-step fastening sequences through dedicated Atlas Copco configuration software. All fastening records are stored locally, supporting complete production traceability for quality inspection, audit and process optimization. It adopts compact cabinet mounting design, which saves cabinet installation space and is widely deployed in manual tightening stations, robotic fastening cells and fixed fixture multi-spindle assembly lines. It is equipped with complete hardware protection circuits including over current, over voltage, short circuit and over temperature protection to protect the drive and matched electric tightening tool during long continuous operation. Isolated digital I/O terminals are reserved for tool trigger, ready status and fault handshake signals. It is widely selected for automotive component assembly, electronic product manufacturing and general machinery production that require high-power single-channel fastening control and flexible communication expansion.

Basic Parameters:

  1. Compatible tools: low and medium torque Atlas Copco servo electric nutrunners matching TC52 series

  2. Max stored programs: configurable via software

  3. Input voltage: 200‑480V AC, three phase, 50/60Hz

  4. Power consumption: high compact capacity for medium load fastening tools

  5. Mounting method: cabinet mounting

  6. Communication: optional industrial bus, isolated digital input and output terminals

  7. License levels: Standard Supported Tightening Strategies

  8. Torque control with angle monitoring

  9. Angle control with torque supervision

  10. Dynatork prevailing torque compensation

  11. Yield point detection

  12. Fastener seating control Core Functions

  13. Batch counting and Poka-Yoke error proofing

  14. Statistical process value recording

  15. Complete tightening data storage: torque, angle, timestamp, batch ID, tool serial number, OK/NOK result

  16. LED fault indication for quick on-site troubleshooting

  17. Bus and digital interface connection for remote program download, trigger control and real-time result feedback Hardware Specifications & Environmental Features

  18. Built-in EMC filter and surge suppression circuit

  19. Operating ambient temperature: 0°C ~ +45°C

  20. Protection grade: IP20

  21. 4240-0410-81 is the official full ordering and replacement part number

  22. Status: Discontinued original model, available as replacement spare part Test items before shipment

  23. Power supply circuit test

  24. Servo drive and tool communication test

  25. Digital I/O signal handshake test

  26. Overload protection function test

  27. Firmware compatibility verification

Industry Applications: Applied in petrochemical auxiliary skids, gas flow control systems, boiler closed-loop control rooms and water treatment facilities for conventional analog signal acquisition and valve regulating output.

Note: Confirm SAM combined I/O feature and hardware revision before ordering

This is from our current stock.

available stock.xlsx


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